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CLEAN & SAFE AIR PROGRAMS FOR PRINTING FACTORIES

Clean and safe air in printing factories

INDUSTRIAL AIR QUALITY SOLUTIONS FOR PRINTING FACILITIES

Our company specializes in resolving air quality issues in printing factories, where airborne contaminants like fine dust, ink fumes, and volatile organic compounds (VOCs) are a constant concern.​

Our service begins with a comprehensive assessment of indoor air conditions, including particle load, VOC levels, and gas concentrations common in offset, screen, flexographic, and digital printing environments.​

Our team inspects existing ventilation, exhaust, and air purification systems to identify inefficiencies or design flaws. We offer targeted upgrades, repairs, or full replacements to ensure your facility is equipped with an effective, OSHA-compliant air filtration system.

​We supply and install industrial air purifiers specifically designed to remove printing fumes from air and capture solvent vapors at the source. This includes HEPA and activated carbon filter systems, VOC scrubbers, and custom HVAC-integrated air purification units. Whether your goal is to reduce odor from ink printing, capture fine particles from paper processing, or control solvent fumes in a print shop, we tailor each solution to your operational needs.

Our services include:

  • Air quality testing for dust, gases, and VOCs in printing facilities

  • Evaluation and repair of existing HVAC and exhaust systems

  • Installation of MERV-rated HVAC filters and medical-grade filtration units

  • Portable industrial air purifiers for localized odor and fume control

  • VOC and odor removal systems for compliance and employee safety

  • UV and ozone air purification systems for advanced disinfection and odor neutralization

From small print shops to large-scale production floors, we provide complete air quality solutions that meet regulatory standards while creating a cleaner, safer environment for your staff and equipment.

Air Contamination in DTF Printing

The DTF printing process involves several steps that release airborne pollutants, which can pose health and environmental risks if not properly managed.

Baking Powder Spreading – The fine particles of powder spread into the air and accumulate in the workspace, leading to potential respiratory issues and contamination of surrounding surfaces. 

Powder Plastification (Curing) Process Fumes – These fumes contain volatile organic compounds (VOCs) with a strong odor, contributing to poor indoor air quality and potentially causing discomfort or health concerns for operators.

Ink Evaporation and Emissions – DTF inks contain solvents and chemical compounds that release VOCs during printing and curing, contributing to air pollution. Long-term exposure may cause headaches, dizziness, or irritation.

Clean and safe air in DTF printing
Clean and safe air in solvent based wide format printing

Air Contamination in Solvent Based Wide Format Printing

Solvent-based wide format printing inks raise significant concerns regarding air contamination due to the evaporation of volatile organic compounds (VOCs) during the printing process. These VOCs contribute to poor indoor air quality, and prolonged exposure may pose health risks such as headaches, dizziness, eye irritation, and respiratory issues.

Long-term exposure to high levels of VOCs can lead to chronic health problems, including respiratory conditions and neurological effects. Workers in areas with insufficient ventilation may experience acute symptoms, while those exposed over extended periods may develop more serious health concerns.

Air Contamination in Offset Printing

Printing Inks and Washing Chemicals often contain solvents that evaporate during the printing process. These solvents release volatile organic compounds (VOCs) into the air, which can cause headaches, dizziness, eye irritation, and respiratory issues for workers exposed over extended periods.

Fine particles from adhesive powder can become airborne, leading to dust accumulation in the workspace. Inhalation of these particles may cause respiratory problems and contribute to a general decline in air quality.

Clean and safe air in flexographic and gravure printing
Clean and safe air in flexographic and gravure printing

Air Contamination in Flexographic and Gravure Printing

Flexographic and gravure printing using solvent-based inks and cleaning solvents releases volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) posing risks to workers.

Sources of Air Contamination
A. Printing Process - Solvent Evaporation from ink drying (ethanol, acetates, toluene, MEK, etc.) and Ink mist & aerosolized particles from high-speed printing.
Washes & Cleaning Solvents - Press cleaning using solvents like isopropanol, acetone, or glycol ethers, Cylinder and anilox roller washing with aggressive solvent blends and Solvent storage & handling (evaporation from open containers).

Air Contamination in Screen Printing

Screen printing process involves several factors that contribute to air contamination, primarily due to the use of inks, solvents, and adhesives. These airborne pollutants can negatively impact worker health and indoor air quality.

Ink Fumes and VOC Emissions - Solvent-based and plastisol screen printing inks contain volatile organic compounds (VOCs) that evaporate into the air during the printing and drying process.

Solvent-Based Cleaning Chemicals - Solvents for cleaning screens and equipment contain harsh chemicals that release fumes into the air, contributing to poor indoor air quality.

Clean and safe air in screen printing
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